Deep Energy Retrofit Solution for Residences in Cold/Very Cold Climates

Rendering of a four-unit, two-story apartment building with people milling around outside the front.

The Syracuse University retrofit system is designed for rapid deployment of insulated retrofit panels and a prefabricated mechanical pod system for low-rise buildings.

Overview

The Syracuse University project demonstrates a transformative solution for whole-building energy efficiency retrofits of single-family attached residences in cold/very cold climates. The solution integrates a prefabricated panel system, a high-efficiency mechanical pod solution, and 3D information capture to model and configure the retrofit system.

Project TypeProblem to SolveSolutionLocationTimelinePartners
Residential retrofitTime and cost of deep energy retrofitsIntegrated whole-building retrofit with mechanical pod systemSyracuse, NYAugust 2022–June 2026
  • Syracuse University (Lead)
  • Signetron
  • Taitem Engineering
  • Cycle Architecture + Planning
  • TKFabricate, LLC
  • VIP Structures
  • NYSERDA

Project Goals

Retrofit components will be fabricated, delivered, and installed on two occupied buildings to demonstrate a whole-building retrofit solution that is fast to implement, minimizes disruption to occupants, improves comfort and indoor air quality, and delivers 75% thermal energy savings.

Impacts

This project is addressing the pressing need for innovation in retrofit processes. It maximizes energy performance while emphasizing health and comfort by integrating design, analysis, monitoring, fabrication, and installation.

Technology Impact

The integrated retrofit solution is designed from the outside in, minimizing time on-site and disruption to residents. It leverages a 3D scanning workflow for building assessment and retrofit configuration. The insulated panel system will provide airtightness of 1.05 air changes per hour at a 50 Pa pressure differential. Combined with high-efficiency mechanical pods for heating, cooling, ventilation, and domestic hot water, the solution promises improvements in thermal comfort and ventilation, with a 75% reduction in thermal energy consumption.

Market Impact

The approach holds the potential for annual thermal energy savings of 114.45 TBtu for single-family housing alone. This extends to solutions for single-family detached and multifamily (two- to four-unit) buildings, resulting in an overall potential energy savings of 1,812 TBtu/year.

We believe the proposed approach can facilitate the widespread adoption of deep energy retrofit technologies and accelerate the creation of a large-scale, self-sustaining market for these types of solutions in New York state and nationally.

John Lochner, Vice President of Innovation, NYSERDA
A building under construction, with workers scattered on the lawn around it.

Installation of the retrofit prototype on Syracuse University’s Building Envelope Systems Test (BEST) lab during Phase I of the DOE ABC project.

Kerrie Marshall

About the ABC Initiative

The Advanced Building Construction (ABC) Initiative, led by the Building Technologies Office (BTO), integrates energy efficiency and advanced technology solutions into industrialized construction processes to drastically increase the speed and scale of high-performance building retrofits and new construction. 

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Page last updated: May 8, 2025