National Lab Discovery Series: Advanced Metal Upcycling with ShAPE™

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Originally held on October 20, 2026 – Hosted by Pacific Northwest National Laboratory and the U.S. Department of Energy
U.S Department of Energy

About the Webinar

This National Lab Discovery Series webinar featured ShAPE™ (Shear Assisted Processing and Extrusion), an award-winning advanced manufacturing technology developed at Pacific Northwest National Laboratory (PNNL) that enables the production of high-performance materials using solid-phase processing.

Dr. Scott Whalen, PNNL Chief Scientist and DOE's 2026 Innovator of the Year, explored how ShAPE can transform aluminum scrap and other lower-cost feedstocks into high-value materials without conventional melting. The session highlighted opportunities to reduce manufacturing costs, improve processing efficiency, and make greater use of domestically sourced materials, along with applications across automotive, aerospace, construction, energy infrastructure, and other advanced manufacturing industries.

Featured Speaker

Dr. Scott Whalen – Chief Scientist, Applied Materials and Manufacturing Group, Pacific Northwest National Laboratory