Step 15 of the site-level federal fleet electrification process is to support drivers in operating zero-emission vehicles (ZEVs) and using electric vehicle supply equipment (EVSE).

Navigate the ZEV Ready Process
ZEV Active Phase Steps
13. Acquire ZEVs and EVSE
14. Install and activate EVSE
15. Support drivers in using ZEVs and EVSE

Return to the ZEV Ready Center to see all 15 steps.

Primary Audiences

Site ZEV Champions icon Site ZEV Champions
Site Location Fleet Managers icon Site Location Fleet Managers
Facility Infrastructure Managers icon Facility Infrastructure Managers
Facility Energy Managers icon Facility Energy Managers
Vehicle Operators icon Vehicle Operators

 

The site ZEV champion, site location fleet managers, facility infrastructure managers, facility energy managers, and vehicle operators are the primary audiences for this process step.

This step takes place after the fleet location has received their ordered ZEVs, completed EVSE installation, and activated the charging stations. To help ensure a successful fleet electrification program, this process step outlines the responsibilities for the key fleet electrification stakeholders at the site for ongoing management of ZEVs at the fleet location. This includes operator education and training (e.g., charging and driving ZEVs, managing battery electric vehicle [BEV] range, and using public charging stations), vehicle maintenance, and EVSE maintenance.

Vehicle Operator Education and Training

FEMP and the General Services Administration (GSA) have developed many online resources to train fleet vehicle operators on how to operate ZEVs and use EVSE. FEMP recommends vehicle operators complete training before using ZEVs or EVSE, including the required and relevant recommended training materials referenced in Step 2: Review Training Materials.

Instruction should focus on the following topics:

  • Introduction to ZEVs and EVSE
  • Components of the charger
  • Connecting to the electric vehicle (EV)
  • Turning on the charger
  • Safety
  • Usage policies

The fleet may also consider posting instructional signage on the EVSE.

Driving an EV is not very different from driving a gasoline or diesel vehicle. They generally feature push-to-start technology like other modern vehicles, they include the same air conditioning and heating systems as conventional vehicles, and the accelerator, brake, and steering function in a similar way from a user perspective. There are a few key distinctions, however.

EVs recapture energy from braking that can later be used for propulsion. While there are some mechanical losses from the braking process and software to enable a smoother ride, regenerative braking is a major factor of an EV's improved efficiency (returning 22% of energy to the battery and ultimately to the road). An even larger factor is motor efficiency; internal combustion engine losses total 68% to 72%, while EVs lose 18%. This process of regenerative braking can be surprising to new EV operators, but it can allow more experienced EV operators to improve ride quality by slowing the car more smoothly.

EVs typically allow for different modes of operation, such as an eco-mode to extend range, a strong regenerative braking mode to recapture as much energy as possible, and a single-pedal driving mode that can bring the vehicle to a complete stop in some models.

Fully electric BEVs exclusively use electricity as fuel. BEVs on the FY 2023 GSA AFV Guide store between 150 and 350 miles of electrical energy in on-board lithium-ion batteries. Energy storage capacity varies based on ambient temperature, especially if heating or air conditioning are in use. As an example, Figure 1 shows how, at optimal temperatures (between 51 and 90 degrees Fahrenheit), the 2022 model year Chevrolet Bolt outperforms its 259-mile rated range. However, that can fall to less than 50% of the rated range at extreme cold or hot temperatures (less than -2 degrees Fahrenheit or greater than 123 degrees Fahrenheit). These estimates and the figure below were developed based on average real-world driving range data from Geotab telematics.

A line graph showing the mean range as a percentage of rated range across degrees Fahrenheit.

Figure 1. At optimal temperatures (between 51°F and 90°F), the 2022 model year Chevrolet Bolt outperforms its 259-mile rated range; however, the vehicle's range can fall to less than 50% of the rated range at extreme cold or hot temperatures.

Driving patterns and conditions affect EV range as well. EVs are more efficient at lower speeds and recapture energy from braking, resulting in higher efficiencies in city driving (94 to 100% power to wheels) compared to highway driving (77 to 79%).

PHEVs can switch between electricity and gasoline as fuel sources. Therefore, they can be charged with EVSE and/or use fuel from gasoline stations. PHEVs generally have electric ranges less than 40 miles, and gasoline extends that range to 500+ miles for most of the available vehicle options.

BEVs may require use of public charging stations, such as for trips that exceed the vehicle range and when operating away from fleet charging stations. Charging at a public charging station is similar to refueling a conventional vehicle at a gasoline or diesel station.

When an EV requires charging at a public station, the first key step is to locate the most convenient public charging stations nearby. Vehicle operators may use the Alternative Fueling Station Locator tool to help identify the location, charger type, and power rating of public EVSE. Additionally, vehicle operators may use other available charging station location websites or mobile apps, such as the Alternative Fuels Data Center, PlugShare, or ChargeHub.

The second key step, just like refueling conventional vehicles at public stations, is to ensure there is an acceptable payment method for the charging session. The GSA Fleet Services Card (provided by WEX) can be connected to a ChargePoint RFID card, at which point it serves an accepted form of payment at ChargePoint-networked EV charging stations along with stations enabled by ChargePoint's roaming networks EVBox, EVgo, EV Connect, Flo, and Greenlots. More information is available on the GSA website.

Maintaining Electric Vehicles

Fleet managers should expect less frequent and less costly maintenance for ZEVs compared to traditional internal combustion engine vehicles. Typically for BEVs, the only maintenance that is required is to rotate the tires twice a year, refill windshield washer fluid as necessary, and replace the brake fluid and wipers every few years. Additionally, battery technology has improved to the point where the useful life is often similar or longer to that of an internal combustion engine.

Plug-in hybrid electric vehicle (PHEV) engines are used less frequently and at lower loads, reducing wear and tear on the engine. For all ZEVs, regenerative braking results in a lower impact on the braking system and the pads, extending the operational lifetime of brake pads and shoes.

The high-voltage systems in EVs should be maintained by certified EV mechanics. The simplest approach in many cases is to work with a local vehicle dealership on EV diagnostics and maintenance. There are options to develop on-site mechanics into certified EV technicians. For example, courses lasting from 12 to 16 weeks are available through various organizations (such as Clean Tech Institute or Tesla).

EVs generally cost less for maintenance compared to internal combustion engine vehicles, according to Consumer Reports and Argonne National Laboratory (see table below). EVs have fewer moving parts, do not require oil changes, and have brakes that last longer due to heat recapture in regenerative braking. Consumer Reports estimates the average BEV lifetime maintenance cost at $0.031/mile, PHEVs at $0.030/mile, and internal combustion engine vehicles at $0.061/mile. Argonne National Laboratory estimates average light-duty BEV maintenance at $0.061/mile, PHEV maintenance at $0.090/mile, and internal combustion engine vehicles at $0.101/mile.

Study Internal Combustion Engine Vehicle Battery Electric Vehicle Plug-In Hybrid Electric Vehicle
  Cost/Mile Cost/Mile Percent Savings Cost/Mile Percent Savings
Consumer Reports 6.1 cents 3.1 cents 49% 3.0 cents 51%
Argonne National Laboratory 10.1 cents 6.1 cents 40% 9.0 cents 11%

Federal light-duty vehicles leased from GSA are replaced within 5 to 7 years on average in the federal fleet, while many EV manufacturers offer an 8 year/100,000-mile warranty on the lithium-ion battery, although shorter warranties are often standard on powertrains.

Maintaining the EVSE

As discussed in Step 14: Install and activate EVSE, the primary electrification stakeholders at each site location should develop an EVSE maintenance plan before operating the EVSE. EVSE requires ongoing support, in the form of inspections, routine preventive maintenance, and unscheduled maintenance.

Most EVSE or charging stations require some maintenance over their lifetime, including potential for individual components to malfunction. For non-networked EVSE, factors that may increase maintenance include EVSE utilization, climate, and exposure to the elements. Networked EVSE tend to have higher operational and maintenance requirements. These charging stations typically include payment processing and data collection services that include additional components such as card readers and touchscreens. Networked EVSE likely require more maintenance compared to a non-networked unit; if authorization is required to charge, EVSE downtime increases significantly, according to an Avista Corp. pilot study.

Ongoing maintenance costs should be factored into EVSE acquisition to avoid extensive downtime. The Alternative Fuels Data Center recommends budgeting up to $400 annually per charger. Maintenance plans for EVSE are available through the GSA EVSE BPA.

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