USDA Research Farm's PV System Provides Net-Zero Electricity

Solar PV modules on the roof of a building at the USDA ARS Research Farm in Fort Collins, Colorado.
Location Fort Collins, Colorado
System Type Photovoltaic (PV)
System Size 37 kW
Installation Cost ~$125,000
Project Completion 2021
Project Savings ~51 MWh/year, ~$150,000 over the project life
Load Service Area USDA ARS Research Farm
Project Champions Sandy Morgan and Travis Vagher
FEMP Assistance Feasibility study, design development, design review, request for proposal development, and contract award

The U.S. Department of Agriculture (USDA) Agricultural Research Service (ARS) Research Farm in Fort Collins, Colorado, conducts research and development on sugarbeet germplasm to support industry and university breeding efforts. The farm's 37-kilowatt (kW) solar photovoltaic (PV) system will provide 100% of the site's electricity, making it the third USDA ARS site to achieve "net-zero electricity."

Though small, this project has a number of additional considerations for the future with low- or no-cost measures, including planning for greenhouse gas (GHG) emissions reduction, demand management savings, resilience, and electrification of government fleet vehicles. 

Planning and Implementation

Key Lesson Learned

With detailed planning, appropriations can achieve comprehensive benefits.

Fort Collins managers sought to install on-site generation at their five sites in the region. Due to various factors including space limitations, net metering, and interconnections requirements, the Fort Collins research farm site was chosen for a project given an ideal array location and need for resilient power and an electric vehicle (EV) charger.

Appropriations was the chosen means to procure the solar PV array at the farm site due to small system size. The corrugated metal roof was an ideal location for a small array that could reach the Fort Collins managers' objectives of achieving net zero for the site.

The Federal Energy Management Program (FEMP) team supported the USDA ARS managers through the process of establishing project goals, evaluating sites and applicable net metering programs, developing solicitation documents, and participating in submittal reviews and construction meetings.  

Goals, Strategies, and Lessons Learned

Establish Project Objectives

Establishing clear project objectives (e.g., savings, backup power needs, fleet electrification) keeps teams focused on achieving the goals. Project goals established at the beginning of a project must be carried forward into the solicitation phase and then into the contract. Make sure objectives are part of the selection criteria and included in the design submittal review phase.
 

"Future Proof" Your Solar Array

Site managers sought to meet their consumption with on-site generation and considered energy management and greenhouse gas reduction goals in order to size the PV system. 

Helpful Tip: Some utilities may limit solar PV sizing to 100% of historical use, however there might be a solar system sizing worksheet that allows submitting future additional load (e.g., EVs).

Using the worksheet allows you to add projected loads and increase the sizing of solar PV system shown on the interconnection application.

 

Size your solar array for the future by considering the following:

See FEMP's Federal Workplace Program Charging Guide for planning considerations.

  • EV Charging

    Consider the future need for vehicles and equipment that are likely to become electrified such as forklifts and even tractors. Projecting the quantity of vehicles and charge levels (kW) and intervals will be key to estimating the amount (kWh) of electricity needed and thus the optimal sizing of a solar PV system. Another important consideration includes chargers for employee and visitor parking stalls. As with fleet vehicles, estimate the usage (kWh) using employee commute data and estimates of visitor needs.

  • Heating and Cooling Loads

    The electrification of heating and cooling loads was also taken into account for PV system sizing. Site managers are planning to replace the gas furnace soon and will do so with a heat pump.

See FEMP's Solar PV Technical Specifications tool to learn more about making a solar PV system "Battery Ready."

  • Critical Loads

    Identify critical loads (e.g., research facilities, telecommunications) that require backup power. This site was identified as a critical load and an ideal candidate for a battery energy storage system (BESS); however, the project budget could not accommodate solar PV and storage. The site chose to make the solar PV project "Battery Ready" by selecting an inverter that could intertie with a battery in the future.

    The inverter equipment installed will allow for a future installation of a battery energy storage system (BESS), which could reduce energy demand costs and potentially provide backup power in the event of grid outages. The system's contractor used PV modules that were Buy American Act compliant and tested for quality and safety by a nationally recognized testing laboratory.